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Author Topic: The V8TV 1965 Chevelle  (Read 50562 times)
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« Reply #15 on: November 25, 2008, 05:03:41 PM »

That's a awesome color... how soon until paint?
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« Reply #16 on: December 01, 2008, 02:24:18 PM »

Well, we are finishing the metalwork now.    We have a few more videos to post on the quarters and door skins, as well as some general ding and dent fixes.   Once all that stuff is completed, we're off to the filler and block sanding stages.   So it's getting closer to paint, but it's still going to be a while.
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« Reply #17 on: December 10, 2008, 12:19:54 PM »


When it came time to plan the engine in our 1965 Chevelle project, we tossed around a couple ideas, but decided to modify the 350 that came with the car.   It's a parts-store remanufactured 4-bolt 350 V8 with less than 10000 miles on it.   The bottom end is ideal for a mild street engine, but we didn't like the crappy lo-performance cast iron heads and weak camshaft.    So before we turned a single wrench, we turned to our handy copy of Dynomation engine simulation and dyno software to help us build a smooth 400 horsepower version of our engine.    Dynomation helps you select cams, heads, compression ratios, exhaust.. all elements of engine design and then simulate dyno pulls and evaluate parts changes, all without buying a single part.    It's a great way to hone-in on your ideal combination without having to spend extra money and time doing things twice.   

         
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« Reply #18 on: January 12, 2009, 10:02:59 AM »

We sprayed a test panel for the '65 the other day.. check out how different the color is in the sun versus the shop!   This is BMW Estoril Blue.   It's gonna stand tall!




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« Reply #19 on: January 13, 2009, 08:38:06 PM »

The '65 is coming along.    We've got a bunch of video to post covering the engine upgrades, quarter panel install, Vintage Air Frontrunner install, skinning the doors, and alot more.

We're at the point where we're getting ready for bodyfiller, paint, and reassembly, and we've formulated the strategy for the rest of the car.    There are a million ways to do this, but this time, we're going to finish the bodywork with all the panels installed so the gaps and lines are true.   Then we're going to remove the removable sheetmetal... the front clip, doors, and decklid, and prep the jambs and shoot color and clean on the jambs.   The cowl, doorjambs, and trunkjambs will be shot and cleared at this point.   Then we're going to reinstall the entire driveline, brakes, wiring, and window tracks.    The plan is to get the car running and stopping.  We'll also reinstall the dash and gauges, and the Vintage Air underdash unit and hoses   This way, we can do lots of the install work without risking scratching the fresh paint.    Then, we'll put the sheetmetal back on the car, align the panels, and head to the paint booth for external color and clear.     This will require extra masking for the interior and underhood / undercar areas, but additional masking is far easier than scratch / ding repair from leaning on fenders, etc.    Finally, the car will get buffed, trim and glass install, and interior completion.   Then it's drive and tune time.   

It sounds a lot easier than it is, but that's the plan.    We're open to any tricks to make it easier and less risky along the way!
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« Reply #20 on: January 14, 2009, 06:05:52 PM »

This video shows the test panel we sprayed with DuPont paint as well as a mini-review of the new Eastwood Concours HVLP spray gun.    The Concours gun offers high-end features but doesn't cost more than the car did.   We liked it. 

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« Reply #21 on: January 16, 2009, 02:28:30 PM »

Adding some new parts to the '65 Chevelle's 350.   The bottom end was decent, so we installed a new Comp Cam, Holley Heads, Flowtech headers, and re-installed the previously added Weiand Action Plus manifold, MSD Pro-Billet distributor, and Holley 670 Street Avenger carb. 

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« Reply #22 on: January 16, 2009, 02:36:35 PM »



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« Reply #23 on: January 17, 2009, 02:37:16 PM »

Looks great, you guys!  You have a way of making engine work seem so easy!  Watching you guys breeze through everything is causing me to begin seriously considering performing my first engine build.
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« Reply #24 on: January 17, 2009, 02:54:41 PM »

Thanks, but don't let it fool you.  Although not physically hard, it's not something you breeze through.  This stuff was pretty simple.. nothing custom, and we didn't build the short-block or do any machining, so I guess this was about the easiest engine project we've had.    But certain things do get cut out for brevity which makes it look easier.   

You can do it... you're a smart guy!
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« Reply #25 on: January 21, 2009, 01:47:33 PM »

Yes, I know everything is certainly more difficult than it appears.  I'm sure lots of "tape hits the floor" in the V8TV "editing studio".  I read somewhere that it takes the guys at Horsepower TV a week of 12-hour days to make one 19 minute episode.  I'm sure all kinds of stuff gets cut from their reels.

Any plans to take this engine to the dyno and compare to the numbers generated with Dynomation?
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« Reply #26 on: January 21, 2009, 02:28:54 PM »

The V8TV television episodes took about 10 12-hour days for a 22 minute show.     Right when you finished one, you gotta start the next.   It was a 2 week cycle, shipping a new show every 2 weeks.

We'd like to engine dyno this one to break it in, but I'm not sure we're going to be able to do that.   If you read the build plan, it's got to be running for the paint booth, and I don't know if we can get dyno time.   Maybe a chassis dyno tune when completed.   We'll see!
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« Reply #27 on: January 22, 2009, 02:57:40 PM »

what are the plans for the tranny auto or manual? looking good, going to follow this chevelle restoration close, this will help me a lot on my M71 project. would like to see bodywork and block sanding steps. Really like paint color nice!
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« Reply #28 on: January 22, 2009, 04:29:23 PM »

The car had a very recent TH350 auto, so we're going to run that to start with.     The bodywork is in-process now, and we've got more videos on full quarter replacement as well as filler, block sanding, sprayable polyester, painting, buffing... lots more to come!
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« Reply #29 on: February 09, 2009, 09:50:14 AM »

Installing the driver side quarter panel on the '65 Chevelle...

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